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Compact Cladding System (CCS)

Top Features

  • Complete Turnkey System
  • Hotwire TIG (HW-GTAW)
  • Up to 39.35" Bore Depth
  • 1.77" Minimum Weldable Bore Diameter

Red-D-Arc's Compact Cladding System (CCS) is a complete, turnkey-package designed to perform fully-automated GTAW buildup of corrosion-resistant metal components such as subsea valve assemblies.

Product Details


Model:RDA CCS 700
Weld Process: Hotwire TIG (HW-GTAW)
Motorized Cross Slides: 78 in x 39 in (2000mm x 1000mm)
Turntable: 4 foot diameter table, 3 ton capacity with optional slip ring
Standard Power Source: Miller Maxstar 700 with Coolmate 3.5 cooler, Maxstar 200 DX
Optional Power Source:Other power sources are available
Maximum Height Bore Depth: Up to 39.35 in (1000 mm) depending on torch type and vertical slides used
Minimum Weldable Bore Diameter: 1.77 in (45 mm)
Water Cooled TIG Torch: Various fixed and adjustable-angle torch heads available
Welding Speed: 7.87 in/min to 17.7 in/min (20 to 45 cm/min)
Control: KEY 1250 PLC Controller
Control Functions: Controlled by 15 in TFT HMI or remote pendant
Input Power RDA CCS 700: CCS (controller, manipulator, turntable) - 380 to 480 V, 3 phase, 50/60 Hz
Input Power Miller Power Sources: Maxstar 700 and Maxstar 200DX - 380 to 480 V, 3 phase, 50/60 Hz
Input Power Miller Cooler: Coolmate 3.5 - 115 VAC 50/60 Hz (from power source)
Overall Height: 137.79 in (3500 mm)
Shipping Weight: 5,732 lb (2,600 kg) complete system including KEY 1250 PCL controller

Additional Features

The CCS cladding system is a complete, turnkey-package mounted on a portable skid-plate with a KEY 1250 PLC system controller with touch-screen control weld-data-documentation recording software, a remote control pendant, a 500 or 700 amp pulsed-TIG power source, a 150 amp Hotwire TIG power source, heavy-duty motorized vertical and horizontal cross slides mounted on a skid assembly, a 3-ton capacity floor-mounted turntable with closed-loop drive and a secondary encoder for position feedback. The system also includes an integrated wire feeder and cladding torch with integrated wire-feed guide.

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Options, Accessories and Related Equipment

Compact Cladding System (CCS)

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